Jig Fixture Fabrication Services in Pune, Bhosari & Chakan

Strengths

• Advanced capability in custom fixture design
• Fixtures will be designed and developed with CAD/CAM
• Fixtures made with hardened tool steel, high quality aluminum or alloys
• Fast prototyping or reverse engineering
• Quality can be inspected with CMM audits
• Delivery anywhere in Pune, Bhosari and Chakan, on time.

As a jig fixture manufacturer in Pune, we focus on functional, ergonomics, effective cost fixture designs advancing precision, repeatability and operational efficiencies.

What Are Sheet Metal Dies?

They are custom-designed tools made for press machines that shape, cut, and form sheet metal elements. Sheet metal dies are manufactured by industries involved with mass production and its associated processes where consistency, time, and high precision in production is important.

What Are Jigs and Fixtures?

Often identified as auxiliary tools, jigs and fixtures are both used in the manufacturing process as follows:

• Jigs, used to guide cutting tools, and quickly make holes correctly, and drilling
• Fixtures, used to hold the workpiece on a fixture in a fixed position on the fixture case while it is being machined, welded or inspected.

These components help with prevention of human errors while eliminating waste and minimizing cycle times.

Types of Jigs and Fixtures We Build

1. Drilling Jigs

• Multi-hole jigs for batch drilling
• Plate and channel jigs

2. Welding Fixtures

• Robotic and manual welding fixtures
• Rigid clamping and heat hardy design

3. Machining Fixtures

• CNC/VMC fixtures for holding components
• Indexing based fixtures. Hydraulic / Pneumatic fixtures

4. Assembly Fixtures

• Custom Fixtures for aligning parts precisely
• Suitable for aligning electronic assemblies and sub-assemblies

5. Inspection Fixtures

• Attribute gauges and checking Fixtures
• 3D profile verification tools

6. Special Purpose Fixtures (SPM Fixtures)

• Designed for high-volume automated processes
• Incorporating sensors, actuators, and clamping systems

Product Details and Specifications

Our Jigs and Fixures are built to last and are made from:

• Tool steel or aluminum hardened and ground
• Resistant coatings (zinc plated, blackodised)
• Quick change over tooling that can be exchanged quickly
• Ergonomically designed handles and indexing pins
• Speedy clamping operations

Application

• Automobile chassis components
• Sheet metal subassemblies
• Gear Box and transmission assembly
• Valve body machining
• Electrical panels and enclosures

Our fabrication procedure

1. Design & validation:

• Concept modeling (SolidWorks, AutoCAD, CATIA)
• FEA and motion studies

2. Materials procurement & machining:

• High-grade steels, aluminum, and alloys from reliable vendors
• Machined on CNC, VMC, EDM, and conventional machine tools

3. Fixturing assembly

• Skillful assembly with tight tolerances and robust joints
• Clamping systems based on ergonomic studies

4. Quality inspection

• CMM, gauges, and visual checks
• Calibration documents

5. Installation & commissioning

• On-site assistance, operator training if required

Why work with Nihal Industries?

Precision-engineered fixtures. Every fixture goes through repeatability tests and step tolerances to ensure quality.

We care! We want to know what your component, tooling, and production needs are.

Fast turn-around time. Rapid prototyping, so it gets to you before you expect it…and it is still high-quality.

We do it all! From concept to the final fixture - under one roof.

Quality Assurance

We are ISO certified, which means we have stringent quality checks:

• First article inspection
• Dimensional verification CMM
• Visual/functional tests
• Reports as per PPAP/APQP format

Areas We Service

Pune: Bhosari MIDC, Chakan Industrial area

PCMC: Talegaon, Hinjawadi

Are you looking for jig fixture fabrication in Pune, Bhosari & Chakan? Contact Nihal Industries today! We'll help you with precision-built solutions to meet your production requirements.